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Good old Red

The Allegro Box

The Big Wreck

No Brakes!

 

NOTE:  We do as much of our own mechanical work as possible; but when our expertise is exhausted,  rely on those whose life's calling is to know every part of our truck's diesely depths. It is to these skilled, honest mechanics that we dedicate this page; we highly regard you!


"75MPH around a 35MPH corner"

    10 A.M.: It's hot. Infernally hot for this time of morning. 95 degrees Fahrenheit, to be exact. Awaking before dawn to get a head start on the heat has it's benefits; I've been working on the hydraulic brake system on one of our trailers for over five hours now. I'm already drenched with sweat and brake fluid... but the brakes still aren't working.

    As the morning wears on, the thermometer and my frustration level develop into a mutual routine: They're both rising. Crimony... it's going to be long day!

    Some background to this story:

    We are in Redding, CA . I had been given the opportunity to go to three week specialized worship school in Redding and, being as my family of five are glorified modern gypsies, (we've been traveling N. America in full time Christian ministry for twelve years) we all drove our caravan of two semi trucks and RV's straight in from Utah to make the deadline for registration.

    In the middle of class one day I get a phone call from my sister saying that my dad was in horrible pain and that I needed to get back to the RV's immediately. Hitching a ride back to the RV park with a friend, we arrived to find my dad in the throes of a massive heart attack. After calling 911 and the ambulance arriving almost before I hang up (the hospital was less than a mile away!), we rush to the hospital in a sweaty state of fearful anxiety.

    Long story short, my dad survived. Barely.

    That's when the heat waves started. First 100º F, then 110º and finally 119º. For a week! The poor air conditioners in the RV's couldn't keep up. Anything over 110 degrees and it just couldn't keep it under about ninety-eight inside.

    So there we were, my dad newly out of the hospital, needing months of rest; and now this heat! The first few days all we could do was take him to the mall or some other air conditioned place to stay cool during the day.

    But that gets old fast. It's time to get out of town and head for the cooler weather on the coast, a trip of about 200 miles. The only problem is my dad can't drive his truck and I'm going to have to shuttle the rigs over the mountain pass to the coast, one at a time. No problem.

    That's when I found the brakes on "The Silver Bullet" aren't working. These brakes are a real pain in the can; custom made from Chrysler and other name brand parts, it's a feat worthy of a Nobel Peace prize to keep them working.
 

    12 P.M: It's no use. I need more time and have to order new parts. I'll just take the whole family and drive the other truck and trailer (the white trailer in photo above), which has better brakes, over first. I can come back tomorrow to fix this piece of junk.

    So, after an especially thorough pre-trip inspection, we head out of Dodge.

    In Northern California, highway 299 is both loved for it's beauty and feared for it's tight curves and steep grades. There are three big long hills on the road with 6, 7 and 8% grades respectively.

    The truck I'm driving unfortunately isn't equipped with a compression brake, so the only means of slowing this behemoth down is through the wheel brakes. A 14 liter diesel engine doesn't have any compression, so using the gears to keep your speed down is a meager effort at best.

    Things are fine though. We've crossed the first two hills with nary a problem. To the consternation of the traffic behind me, I just take the downhills slowly and make up for my lack of a compression brake with low inertia.

    We're halfway down the last hill when I step on the brakes before going around a corner. All of a sudden they feel dangerously mushy. And there's no place to pull over even if I could get stopped! The best I can figure is that the trailer brakes have just failed. Already smoke is pouring from the truck wheel wells and the brakes are fading fast.

    Since I'm in 5th gear (the truck has ten) I reason that it might be possible to reach the bottom before I get to a dangerous speed. Babying the truck brakes, I ease the truck around the first corner, but notice that my speed is rapidly increasing.

    And there's nothing I can do to slow us down.

    I have to keep shifting up so I don't red-line the engine RPM s.

    I'm in 6th gear and rapidly have to move to 7th.

    I hold it in eighth gear as long as possible, but ninth is just around the corner.

    And speaking of corners... We just passed a sign that reads; SHARP RIGHT TURN AHEAD, 35 MPH!

    Uh... now would be a good time to start praying.

    That's it. We're done. Speed: 60 MPH. The corner is about a quarter mile away.

    My life flashes before my eyes. We all get right with God and start calling for mercy. My poor dad, here he is not supposed to be experiencing any stress!

    As the corner comes into view, I notice that the uphill traffic has a passing lane, so there are three lanes on the highway going around the corner.

    Speed: 70 MPH

    I remember how race car drivers cut corners, decide that's the best option and begin pulling left into the oncoming lane. Please Jesus, don't let any cars come by!

    A car appears and honks while driving in the other lane to get around me.

    Speed: 75 MPH

    I'm in the left lane.

    As we reach what I judge is the right place, I very gently swing the rig back to the right and onto the right shoulder, nearly grazing the edge of the rocks jutting out from the mountain.

    We all feel the center of gravity shift and a slight shudder as the tires struggle to grip the road. Any sharper of a turn and we'll flip over and go sailing over the 500' drop on the left side of the road. Any less sharp of a turn on my part and we'd go sailing out over that same ledge.

    But we don't flip.

    Through some miracle of physics, we've just gone around a corner designated for a maximum speed of 35 MPH at 75 MPH!

    The rig fishtails a little, but I'm able to corrective steer and keep it going straight. We made it!

    Speed: 85 MPH. We're still going too fast.

    That's when I see it on the road ahead. A short, uphill stretch! As we reach it I apply what's left of the trucks brakes and to our great joy, feel the speed drain from the vehicle. There is just enough uphill area to stop us before it goes back down for another 8 miles. We're safe!

    I pull the truck off the road and order everyone out, expecting a fire from the burning brakes. Some of the grease was burning on the hubs, but it went out soon after stopping.

    That's when we see a flag lady come running up over the short incline that just saved our lives. Oh Lord, no.

    But yes, there was road construction just over the little hill and we most certainly would have plowed into something had it not been for that little hill! The flag lady knew what happened as soon as she saw our faces. We probably looked a sight! Right then and there, we had a prayer time, thanking God for the little hill and His mercy in allowing our lives to be spared.

    After an hour of calming down, letting the brakes cool and fixing the short that caused the trailer brakes to fail, we head back down the mountain.

    Speed: 15 MPH

(c) Theron Walz


"Houston, we have a negative on that trajectory."

      Part I   5/6/05 - 5/13/05 En route from Houston, TX to Price, UT. The first incident occurred when driving over North Pass from La Veta, CO to Montrose, CO. Papa was ahead of me when he pulled over on the side of the road and radioed that his trailer brakes had quit working. We tried to find the problem, but couldn't, so we drove on. On the way through Montrose to the RV park I noticed the Silver Bullet (our cargo trailer) seemed to be getting heavier. When we got to the RV park I did a post trip inspection and found that the brakes had melted into the rotors. They had gotten so hot that the paint on the rims melted and the axle grease burnt! The next morning, Papa & I got to work replacing the bearings, shoes, races, calipers, hydraulic lines and other parts. We had all four wheels up on blocks for a week!

 

        Part II      After we fixed everything, it was time to head to Price. Leaving at 11AM on the 14th, we got just outside of Montrose when Papa radioed from behind that my trailer wheels were smoking. Off to the the side of the road we went again. Who knows what went wrong, but the brakes were smoking again. I told Papa; "I've had it with this thing, let's get our stuff out and blow it up." He didn't go for it, so I just unhooked the brake line and drove on with just the truck brakes. The Hwy. Patrol Officer that stopped behind us didn't like the idea, but what can you do?

 

   Part III     Just before Grand Junction, CO, I hear the dreaded call over the radio from Papa again; "I just blew a tire!" A tire on the fifth-wheel had thrown a tread. We pulled over at a rest stop and got out to find water leaking all over the place. The blown tread had broken off a drain hose fitting on the fresh water tank and drained all our fresh water. About this time Mama had had enough. She broke down and started asking the proverbial "why?" question in God's direction. (I'll never understand women, but I could kind of see her point) We replaced the tire and drove merrily on our way to Grand Junction and Sam's Club to buy a bunch of bottled water.

 

      Part V     By the time we got to Green River, UT it was 7 PM and getting dark. Half way between Green River & Price Papa calls on the radio; "We'd better pull over, I think I just saw something fall off the trailer." We pull over, look over the wheels on the RV and to our horror see that one is held on by two studs that are red hot and ready to break off! By this time Papa & I are already covered in grease from head to toe anyway, so we sigh and put our "zuit suits" on again and get to work prying the wheel off the hub. We didn't have any spare studs and the holes in the rim were ground so far out that it was hopeless to try to fix it. Anyway it was 9:30 and was dark, so there we parked for the rest of the night.  Ending: Papa drove into Price with the truck the next morning and found some studs that might work. Well, they were too big, but nothing our grinder and big hammer couldn't make fit. We arrived in town at 10 AM and started setting up the tent. What a day!


"Breaker. Looks like we have a wheel detachment, am proceeding with emergency stop. Over."

    11/04 - En route from Lindale, TX to Houston, TX. While driving down Hwy. 69 one morning, I was doing a regular mirror check when I thought I saw some smoke coming out of the rear of the trailer. With the word "fire!" running through my head, I immediately transmitted the above message to my Dad (actually it sounded more like: "Mayday! All my wheels have just fallen off and I have lost control. Make sure you find a good home for my guitar; goodbye, world!!!").        

    Skidding to a stop in front of Noonday Auction Yard, I instructed Calvin to grab a jug of water as we scrambled to the back of the trailer. Thankfully, there was no fire, instead the wheel bearings had blown out and the whole wheel assembly was dragging on the ground at a 45° angle. The spindle was red hot and pretty much ruined. We convinced the gentleman that owns the auction yard to drive his tractor out on the highway, lift the bumper up with his bucket and hold it there while I drove the crippled rig into his yard.  Ending - We were able to fix the spindle, buy a new hub and tire and were on the road 2 days later. Thanks to Darrell & Cody for their help.

"...Ten-Four, I think tha...Oops! There goes another one!"

    10/04 - En route from Gold Beach, OR to Lindale, TX. On our way down to Texas, it seamed like we were blowing tires faster than balloons at a two year olds birthday party. As soon as we put one on, another one would blow. Ending - Five new tires later, we did arrive at our destination.

Pull over, dang it!

4/03 Price, UT We had just finished tent meetings in Price and were pulling out of town when a car drove up alongside of Papa and waved for him to stop. So urgent was his gestures that we stopped right on the highway. After getting out, the man who waved us down walked up and said, "Your trailer axle just fell off".

Lo, and behold, there the axle was, dragging on the ground attached by a 1" weld! Thinking quickly, we removed the tire, used a trucker's winch to attach the axle back to the trailer and threw the tire in the back of the truck. The man that flagged us down then said that he knew someone who could fix it for us.

We followed him to a machine shop in Helper, where the owner put 2 experienced welders to work on our trailer. Two hours later, he sent us on our way after charging us less than half what the work was worth. Thank you to those folks!

A swim in the sand   

2/01 En Route from Kerrville, TX to Paso Robles, CA. In order to understand this story, you must know we always have some kind of sign on our rigs making some reference to the Lord. So consequently we get a lot of "Hawaiian good luck signals" and other similar responses.     Driving along I - 10 in S. California one day, my brother Calvin & I nearly got a mouthful of California sand. (And an earful, nose full and truck full). We were driving along when a large motor-home with a tow car started to pass us.  When this RV pulled even with us, I took one look at the driver and knew we were in for it. What his motives were, I don't know; but when his tow car was even with our truck, he swerved as hard as he could into our lane. With but a split second to react, I touched the brakes, swerved right and plunged out into the Mojave desert.   

    Whoa! Sand is slippery. The rig jack knifed one way and then the other with Calvin & I calling on Jesus to help us. I finally was able to steer the rig back on the road, only now we were headed perpendicularly to the highway! With the trailer nearly jackknifed and pushing us sideways, we felt the truck lift up on two wheels. I swung the steering wheel to the right and suddenly we were back in business; WITHOUT a mouthful a nice California sand!     Ending: we pulled off the road right there and had an impromptu prayer meeting, thanking our Lord for His protection.

 

Old Red: A tribute

    Old Red, you were a dang good truck, but you sure coulda been a little faster!   

    For 2 1/2 years we pulled our 20,000 pound fifth wheel with a 1986 Ford non-turbo 6.9 Diesel 1 ton truck we called "Old Red". To give you an idea of how dangerous this was, the truck was only rated to carry 10,000lbs; and that's INCLUDING the truck itself! We rebuilt the engine once, put in 32 new glow plugs, 4 fuel pumps, 2 alternators, 1 vacuum pump and a hundred other small parts. We drove all over the Western U.S. with that thing and, boy were we blessed.

The alternator belt     Salt Lake City, UT circa 1999.

     As we were driving along I-15 North of the city, we all heard the famous "it" sound. You know that sound that happens when you least expect it, the one that makes your heart go into palpitations? Usually, the "it" sound waits to happen when your out in the middle of nowhere, but not this time.

    The alternator bracket broke and caused the belt to smash into the fan, henceforth making the "it" sound. Already having one of those days when you feel like going back to bed, Papa groaned, coasted to a stop on the side of the road and got out to take a look under the hood. Just happening to glance between his feet, he saw a wrench laying on the ground. Picking the 1/2 In. size miracle off the pavement, he removed all the old parts with it. Then using some of his mighty mechanical ingenuity, Papa hooked a truckers winch to the fender, then to the alternator, put the belt on and then tightened the winch.     Ending: We went merrily on our way, ate lunch and went home. We drove with that setup for a whole week until we could get parts!

The Thermostat     Middle of Nowhere, New Mexico. 12/00.   

    It was snowing, it was cold and we were a long way from anywhere. Our spirit's were high however, for we were spending Christmas with family! Calvin & I were listening to Mannhiem Steamroller Christmas music when our happy bubble was burst. Papa came over the radio saying, "Hey, you guys really must be worshipping back there, I think I see the Glory cloud following you." Now, as "airy" as Mannhiem Steamroller is, we probably wouldn't be bringing heaven to earth with it. No, there was a REAL cloud of white smoke following us. AHA! Antifreeze. Who can miss that deathly sweet smell? Pulling over to the side of the road, we put on our coats and got to work.

    A bolt had broken off on the thermostat housing and caused the water to leak out onto the manifold. We had to pull the vacuum pump, alternator and a bunch of hoses and brackets to get to the problem. The  special, machined bolt had broken off INSIDE the engine block. Taking a chisel, Papa was able to tap the broken piece around until it came out. Great, now what? The nearest parts store was over 100 miles away. Well, we got our Nuts and bolts box out and opened it up. And there, resting off to one side was an EXACT REPLICA of the bolt that was broken. Neither Papa or I remember ever seeing it before. Bolting it all back together again were were preparing to leave when we saw a small part laying off to the side. The thermostat. Ah, to heaven with it. We put a sheaf of cardboard over the front grill and drove off.    Ending: We had a merry Christmas that year.

 "I'm sorry Sir, that line is busy." Las Vegas, NV. Circa 5/00.

    On our way to Salt Lake City, UT, we had stopped in Las Vegas to visit friends. After a leisurely day of swimming at the Oasis RV Park's swimming pool, a friend, my brother & I decided that we wanted to get a bite to eat at Jack in the Box. Turning a right hand corner in front of a gas station, I saw a gray streak shoot out from the pumps. Next thing we knew, that little gray streak had slammed into our truck. Still recovering from the whiplash, I was trying to process what had happened when  my friend said, "Hey! He's getting away!". The car had taken off down the road trying to get away from us! Well, without further ado, I slammed the pedal to the metal and gave chase.  (Those of you who have ever driven a non-turbo 6.9 diesel know that when you "floor it", the only thing that results is a gigantic cloud of black smoke).

    What a sight we must have been! Driving along a side road in Las Vegas (not a place you want to be) with the fender caved into the wheel and the front bumper hanging straight out in front, attached by one rusty bolt.

    We didn't get too far before the other car swerved behind a big dumpster, trying to hide. We pulled behind them only to see the two men running away from their crippled car. (We found out later that they were illegal immigrants from a sunny southern country.) Forgetting that we weren't in the nicest part of town, I took off running after them. God must have been with us, because one of them stopped, came back to his car and faced the music. (Undoubtedly so his buddy could get rid of his drugs and what-not.)

    Then we really had a scene on our hands. It seems this gentleman had smashed into another car at the gas station before taking off and hitting us. Now a very upset African-American man drives up & threatens to beat the tar out of this Latino guy. We had the makings of a pretty bad fight on our hands. Being as calm and nice as I could, I explained that what we needed to do was quiet down, exchange insurance information and call a policeman. Leaving my friend and my brother to keep an eye on everything, I walked over to a convenience store to call 911.

    What do I hear the first time I've ever dialed 911 in my life? A busy signal! 911 was busy! I couldn't believe it. I was finally able to convince the store manager that we had a situation, so he called a special number and invited the LVPD to our little impromptu gathering. 45 minutes later, they showed up.     Ending: It turns out that the man who hit us had borrowed the car, not stolen it, and better yet, it had valid insurance! Once in Salt Lake, a friend offered to paint the new fender while we installed a new bumper and other parts. We then took the rest of the insurance money and with it purchased another tent center section needed for the next set of meetings!

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The Allegro Box

(It's other names shouldn't be repeated)

Built on a 1979 Dodge chassis with a big block 440, this old beater was a dump truck disguised as a 32' motor home. We purchased it when we first began living full time on the road. At that time it was the only thing keeping our family off the streets. We owned it for a total of 4 years and had more breakdowns and miracles in that motor home than all our other rigs put together.

  • The first memory that I have of breaking down in the Allegro is the first time we took it over Red Mountain Pass in SW Colorado. (Over 10,000 ft in elevation) About half way up one of the hills, it just quit and wouldn't budge another inch. Vapor Lock. After 2 hours of quality "under the hood time" for Papa & me, we finally got it running again and took off at the break-neck speed of 25MPH. This experience was to become a harbinger of future events.

Carburetor Exchange  On one of our jaunts up to Seattle, WA to attend a conference at "Seattle Revival Center" we decided to take a little tour of downtown Seattle in our motor home. While Mama went into a grocery store to get a picnic lunch, Papa decided to use our time in the parking lot to install a new carburetor. After about 2 hours (it takes that long for ladies to shop, you know) we headed out of the parking lot for the grand tour. At a stop light near downtown, we all noticed that the engine was running a little rough , but thought nothing of it. When the light turned, Papa stepped on the accelerator... and nothing happened. Complete silence under the hood.

"It's that stupid carburetor!" Yelled Papa as he unbuckled his seat belt and lifted the engine cover. "Quick, go get me that other carb and I'll put it on!"

Oh-oh, blue lights started to flash in the windows and the biggest cop you've ever seen walked up to the door. "Sir, you've got five minutes to get this junker off the road or I'm calling a tow" he growled. Above all things, we couldn't let that happen - we didn't have enough money for a tow truck.

"Give me eight minutes and I'll have her going again" pleaded Papa.

    The Cop agreed and we went to work. In seven minutes flat, Papa had one carburetor off and the other one on and hooked up. Breathing a quick prayer while the policeman watched, he turned the key - And the good old Dodge 440 coughed to life!

We drove off, got out of downtown as fast as we could and never again tried to drive downtown in a motor-home.

Mas dinero, Señor. 

The best adventure we've had yet was in the Baja of Mexico.

The scene is set somewhere in the Baja of Mexico in 1997. There are three men huddled around the front of a big brown and white motor home. Two of them are Americans, the other is a a thin, short fellow.

 "Skyoos mee, señor, eet looks like yore eengen no es working no more." said the quiet man with a wrench in his hand.

"What'd he say?" asked Doug, one of the two Americans.

"It looks like we're going to have to rebuild our engine" Papa, the other American, said sadly.

"Oh-oh, and in the Baja, no less. You'd better watch your back, they don't like missionaries here" responded Doug. {Talking to locals was always a chore for him as his entire Spanish vocabulary consists of "Buenos Nachos, Señor" (good night)  and, "Mas fish tacos, por favor".}

"Oh, we'll find a way somehow. This gentleman is willing to rebuild it for only $200 US!"

And he did. Only he forgot to tighten the bolts on the heads. About 20km down the road (if you want to call it a road) we lost oil pressure and had to stop just outside of Rosario. Unfortunately, we had a tent setup scheduled in Poway, CA only two days away, so the rest of our caravan had to leave us on the side of the road to get the tent set up on time.

Fortunately, there was a toll booth a ways behind us, so we were able to arrange for a tow truck to come and pick us up.

While lamenting our fate on the side of the road, the sound of a Harley Davidson Sportster was heard roaring up behind us.  Not everyone had deserted us after all!!! A tough biker fellow with a heart of gold, Steve Lothe hopped off his bike and said: "Well, looks like we're in for an exiting adventure, huh?"

    What happened next would have been funny were it not for the circumstances. A little ½ ton pickup with bald tires flew by us once, then slammed on it's brakes and backed up to the front of our hood. Out swaggers a guy with a 2 week old cigarette drooping from his mouth. He had a little 2" tubular steel boom fastened to the bed of his truck; and was as proud of it as any American mechanic with a $170,000 machine.

"Oh man, how much more do we have to go through?" sighed Papa as he got out and helped our "rescuer" hook up.

After much adjusting and and knot-tying, the tow truck driver got into his cab and lifted the boom about two feet. His rear wheels crunched into the fenders and the front of the truck pointed toward the sky. 17,000 lbs is a little too much for a half ton truck!

"Una momento, Señor. Will be right back" says he.

Thirty minutes later he comes back with a bigger truck. A ¾ ton.

This time he had just enough truck to get the front of the motor home off the ground while his front wheels bounced on and off. To make a long story short, through the generosity of people who were told of our plight by the ministry's headquarters, we bought new parts and had them shipped down from the States.

While we waited for the parts to arrive, we had to park our motor home on a little street behind the mechanic shop. We had no water hook up, so we had to walk five blocks down the road with a 5 gallon water jug twice a day to fill the water tank.

When our parts finally arrived, the mechanics at the garage then stole them and many other parts from our motor and installed a hodge-podge of misfit and broken parts instead. Then they told us to get the heck out of there or lose more parts. (I hope they were talking about engine parts)

So, while Steve rode ahead of us on the road to Tijuana, Papa tried to coax one last spark out of the spent motor to get us over the last hill before the border. It wouldn't make it. We had to back down the hill, pull over to the side of the road and pray. After about 20 minutes, we tried again and this time made it. We coasted over the border and into Poway. Safe at last!

While in Poway, CA, we pulled the old engine block out and put in a new one. Which of course is another adventure!

After installing the new engine bought with the donations of more very generous and anonymous folks, and with the help of Steve and another man, we ended up with a 55 gallon barrel full of extra parts!

No Brakes!

En route from Colorado Springs, CO, to Yakima, WA. Circa 1998

We had just finished up meetings in Payton, CO and were looking forward to an exiting setup in Yakima. This was pre-Theron's driver's license, so Mama (Cheryl) was driving our motor-home while Papa (Allen) drove the tent motor-home and trailer.

Leaving Utah one morning, Mama remarked that the brakes seamed a little "squishy" and that she was having a hard time getting stopped. We pulled over and discovered that the master cylinder had a huge crack in it and was leaking brake fluid. Not having the funds just then to replace it, we had to stop and put fluid in before going down each hill.

Just before entering Yakima, there is a long hill that you must go down. We didn't notice it before we were already on it. Franticly shifting into 2nd gear (the Allegro was a three speed) Mama said a quick prayer and down we went. Oh-oh! Road construction at the bottom!

Now, the way you stopped this rig, even when the brakes were working, was to:

  1. Get a firm hold on the steering wheel.

  2. Place both feet on the oversized break pedal.

  3. Simultaneously stand up, pull back on the steering wheel and pray like there's no tomorrow.

Applying the above formula, we witnessed a miracle. There was just enough fluid in the reservoir to keep us from plowing into the very frightened flag lady. Sweat pouring from our faces and hands trembling, we pulled over to refill the reservoir. Unfortunately, we were clean out of brake fluid. We drove the last 40 or so miles with NO brakes.

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